Logo
CableMan Enterprise Operations v2.4

Intelligent Cable Manufacturing & Material Intelligence

Centralized manufacturing execution system for extrusion line monitoring, raw material consumption, copper/PVC weight formulation, and global standard compliance.

Real-time Extrusion Yield
IEC / BS Specification
Dynamic Machine Matrix

16

Active Extrusion Lines

64

Raw Material Compounds

100%

IEC/BS Standard Compliant

99.2%

Conductor Yield Rate

Enterprise Architecture

Specialized Modules for Cable Fabrication

Seamless integration between physical machinery, raw polymer storage, and cable engineering standards.

Extrusion & Machine Hub

Register extruders, stranding machines, armoring carousels, and coiling units. Track operational speed, die dimensions, and line status.

Machine Registry Explore →

Raw Material Inventory

Catalog raw conductors (Copper wire rod, Aluminum alloy), insulation polymers (PVC, XLPE, LSZH), and steel tape / wire armor batches.

Inventory Management Manage Lots →

Machine-Material Binding

Map authorized polymer grades and conductor dimensions to specific production machines to eliminate cross-contamination and tooling errors.

Tooling Matrix View Bindings →

Cable Classification

Categorize your cable portfolio: Single-core, Multi-core, Armored, Instrumentation, Control, High Temperature, and Flame Retardant.

Product Portfolio Categories →

Standards & Compliance

Configure target nominal insulation thickness, max conductor resistance at 20°C, spark test voltages, and sheath tensile strength thresholds.

Quality Control View Standards →

Access & Role Controls

Role-based permissions for Floor Operators, Quality Inspectors, Production Engineers, and Plant Super Admins.

Production Lifecycle

End-to-End Cable Fabrication

How CableMan orchestrates shop-floor machinery, compound batching, and QC testing at every fabrication stage.

01

Conductor Drawing

Continuous drawing of copper rods into required wire gauges with online annealing.

02

Core Insulation

Extrusion of PVC / XLPE compound with dual-axis laser diameter gauge monitoring.

03

Lay-Up & Armoring

Planetary stranding of insulated cores, filler application, and galvanized steel armoring.

04

Testing & Drum Packaging

High-voltage spark testing, conductor resistance verification, and automated drum labeling.

Real-Time Shopfloor Event Stream

Live telemetry and event dispatching from connected production stations

STATUS: OPTIMAL
● [STATION-EXT-02] Insulation run completed: 2,500m 4.0mm² XLPE Red (Batch #LOT-9821)
2 mins ago
● [QC-SPARK-TEST] Dielectric test: 6.0 kV spark test passed with 0 breakdown faults (IEC 60227)
14 mins ago
● [MATERIAL-DISPATCH] Raw Copper Rod batch #CU-551 verified: Purity 99.98% allocated to Strander S-01
38 mins ago